---
title: Process Design | Solvent Engineering Services
description: Maratek's engineers can simulate chemical processes to develop optimized solutions for unique industrial manufacturing applications.
---
[** +1 800-667-6272](tel:+18006676272)
[ Maratek Environmental Solvent Recycling Services](https://www.maratekenvironmental.com)
[Request a Quote](https://www.maratek.com/quote-request-today?hsLang=en)
[](https://www.maratek.com?hsLang=en)
- [Solvent Recovery & Recycling](https://www.maratek.com/industry-solutions)
- Solvent Saver Series
- [Large - SSC](https://www.maratek.com/batch-solvent-recycling-units-continuous)
- [Medium - SSBP](https://www.maratek.com/solvent-saver-batch-premium)
- [Small - SSB](https://www.maratek.com/solvent-recycling-units-batch)
- [FLEXO - SSF](https://www.maratek.com/solvent-saver-flexo)
- [Printing - SSP](https://www.maratek.com/solvent-recycling-units-printing)
- [Solvent Saver Engineered](https://www.maratek.com/engineer-to-order)
- [Fractional Distillation](https://www.maratek.com/fractional-distillation)
- [Share The Savings](https://www.maratek.com/sharethesavings)
- [Industries We Serve](https://www.maratek.com/industry-applications)
- [Botanicals >>](https://www.maratek.com/cannabis-hemp-oil-recovery-extraction-equipment)
- [Hot Air Extraction](https://www.maratek.com/en-ca/vapor-static)
- [Solvent Solutions >>](https://www.maratek.com/cannabis-hemp-solvent-recovery-oil-and-ethanol-recovery-solutions)
- [Ethanol >>](https://www.maratek.com/ethanol-recovery)
- [Hydrocarbon](https://www.maratek.com/hydrocarbon-extraction)
- [CO2 / Winterization](https://www.maratek.com/automatic-winterization)
- [Post Processing >>](https://www.maratek.com/oil-post-processing)
- [Distillation Equipment](https://www.maratek.com/cannabis-distillation-equipment)
- [Winterization](https://www.maratek.com/automatic-winterization)
- [Dewatering & Reproofing](https://www.maratek.com/reproofing-dewatering)
- Other
- [Engineered to Order](https://www.maratek.com/engineer-to-order)
- [Oil Recovery & Recycling](https://www.maratek.com/oil-recycling-equipment)
- [OVR Model](https://www.maratek.com/ovr-oil-recycler)
- [TORS Model](https://www.maratek.com/tors-transformer-oil-regeneration-system)
- [Wastewater Purification](https://www.maratek.com/wastewater-purification-treatment-equipment)
- [Aquamizer M](https://www.maratek.com/wastewater-treatment-aquamizer-m)
- [Aquamizer F](https://www.maratek.com/wastewater-treatment-aquamizer-f)
- [Roto-Disc](https://www.maratek.com/water-purification-roto-disc-liquid-filters)
- [Batteries / NMP](https://www.maratek.com/battery-manufacturing)
- [Cathode VOC Capture](https://www.maratek.com/vapor-capture)
- [Fractional Distillation](https://www.maratek.com/fractional-distillation-battery-solvent)
- [Single Stage Distillation](https://www.maratek.com/single-stage-battery-solvent-recovery)
- Engineering
- [Contract Manufacturing](https://www.maratek.com/contract-manufacturing)
- [Process Design](https://www.maratek.com/process-design)
- [Mechanical Design](https://www.maratek.com/mechanical-design)
- [Project Execution](https://www.maratek.com/project-execution)
- About Us
- [Contact Us](https://www.maratek.com/contact-us)
- [About Maratek](https://www.maratek.com/about)
- [Share the Savings](https://www.maratek.com/sharethesavings)
- Learn
- [Resources](https://www.maratek.com/resources)
- [Industrial Blog](https://www.maratek.com/blog)
- [ROI Calculator](https://www.maratek.com/roi-calculator)
- [FAQ](https://www.maratek.com/faq)
- [Parts & Service](https://www.maratek.com/parts-and-services)
- [Partnership Opportunities](https://www.maratek.com/partnership-opportunities)
- [Sales Terms](https://www.maratek.com/sales-terms)
- [Careers](https://www.maratek.com/careers)
- [Contact Us](https://www.maratek.com/contact-us)
- [Solvent Recovery & Recycling](https://www.maratek.com/industry-solutions)
- Solvent Saver Series
- [Large - SSC](https://www.maratek.com/batch-solvent-recycling-units-continuous)
- [Medium - SSBP](https://www.maratek.com/solvent-saver-batch-premium)
- [Small - SSB](https://www.maratek.com/solvent-recycling-units-batch)
- [FLEXO - SSF](https://www.maratek.com/solvent-saver-flexo)
- [Printing - SSP](https://www.maratek.com/solvent-recycling-units-printing)
- [Solvent Saver Engineered](https://www.maratek.com/engineer-to-order)
- [Fractional Distillation](https://www.maratek.com/fractional-distillation)
- [Share The Savings](https://www.maratek.com/sharethesavings)
- [Industries We Serve](https://www.maratek.com/industry-applications)
- [Botanicals >>](https://www.maratek.com/cannabis-hemp-oil-recovery-extraction-equipment)
- [Hot Air Extraction](https://www.maratek.com/en-ca/vapor-static)
- [Solvent Solutions >>](https://www.maratek.com/cannabis-hemp-solvent-recovery-oil-and-ethanol-recovery-solutions)
- [Ethanol >>](https://www.maratek.com/ethanol-recovery)
- [Hydrocarbon](https://www.maratek.com/hydrocarbon-extraction)
- [CO2 / Winterization](https://www.maratek.com/automatic-winterization)
- [Post Processing >>](https://www.maratek.com/oil-post-processing)
- [Distillation Equipment](https://www.maratek.com/cannabis-distillation-equipment)
- [Winterization](https://www.maratek.com/automatic-winterization)
- [Dewatering & Reproofing](https://www.maratek.com/reproofing-dewatering)
- Other
- [Engineered to Order](https://www.maratek.com/engineer-to-order)
- [Oil Recovery & Recycling](https://www.maratek.com/oil-recycling-equipment)
- [OVR Model](https://www.maratek.com/ovr-oil-recycler)
- [TORS Model](https://www.maratek.com/tors-transformer-oil-regeneration-system)
- [Wastewater Purification](https://www.maratek.com/wastewater-purification-treatment-equipment)
- [Aquamizer M](https://www.maratek.com/wastewater-treatment-aquamizer-m)
- [Aquamizer F](https://www.maratek.com/wastewater-treatment-aquamizer-f)
- [Roto-Disc](https://www.maratek.com/water-purification-roto-disc-liquid-filters)
- [Batteries / NMP](https://www.maratek.com/battery-manufacturing)
- [Cathode VOC Capture](https://www.maratek.com/vapor-capture)
- [Fractional Distillation](https://www.maratek.com/fractional-distillation-battery-solvent)
- [Single Stage Distillation](https://www.maratek.com/single-stage-battery-solvent-recovery)
- Engineering
- [Contract Manufacturing](https://www.maratek.com/contract-manufacturing)
- [Process Design](https://www.maratek.com/process-design)
- [Mechanical Design](https://www.maratek.com/mechanical-design)
- [Project Execution](https://www.maratek.com/project-execution)
- About Us
- [Contact Us](https://www.maratek.com/contact-us)
- [About Maratek](https://www.maratek.com/about)
- [Share the Savings](https://www.maratek.com/sharethesavings)
- Learn
- [Resources](https://www.maratek.com/resources)
- [Industrial Blog](https://www.maratek.com/blog)
- [ROI Calculator](https://www.maratek.com/roi-calculator)
- [FAQ](https://www.maratek.com/faq)
- [Parts & Service](https://www.maratek.com/parts-and-services)
- [Partnership Opportunities](https://www.maratek.com/partnership-opportunities)
- [Sales Terms](https://www.maratek.com/sales-terms)
- [Careers](https://www.maratek.com/careers)
- [Contact Us](https://www.maratek.com/contact-us)
# Process Design
## Determine Effective Solutions with Process Simulations
Maratek’s engineering team uses Aspen HYSYS to simulate a wide variety of applications from batch distillation to complex fractional distillation processes. Simulations are an imitation of the dynamics of real-world processes or systems. They serve as a pivotal tool in the conception and refinement of industrial chemical processes.
Virtual experiments conducted through simulation models offer a means to explore diverse scenarios swiftly, safely, and cost-effectively, in stark contrast to real-world testing. These simulations emulate real-world process dynamics, facilitating experimentation to fine-tune a system's operational parameters.
Amidst mounting pressure to reduce environmental footprints and adhere to stringent regulations, our team specializes in crafting processes that minimize waste generation, optimize resource utilization, and align with environmental regulatory standards. By harnessing process simulations, Maratek assists manufacturers in identifying eco-friendly alternatives and implementing sustainable practices, fostering a greener industry through innovative technology.
Maratek's engineers are up to the task to determine the best process for your application and help you achieve your goals. [Get a quote today](https://www.maratek.com/quote-request?hsLang=en) or [contact us](https://www.maratek.com/contact-us?hsLang=en) with any questions that you may have.
## Benefits of Process Simulation
- **Process and Control Simulation:** Performing testing and training on new processes, designs, and parameters helps to shorten commissioning time at start up and facilitates in conducting sensitivity analysis with extreme conditions.
- **Enhanced Safety:** Reduce the risks before commissioning by allowing users to gain familiarity, optimize the processes and operational competencies before deploying to offshore locations.
- **Comprehensive Scenario Testing:** Decrease or eliminate shut down time by providing operators the opportunity to test proposed process updates and operational changes. As well as reducing maintenance costs by identifying issues within the simulation instead of in the plant.
- **Improved Operator Training:** A virtual simulation identical to plant operations can be created to enhance operator performance through safe, practical, offline training and skill development.
- **Lifecycle Simulation:** Predict the consequences of design changes, parameter modifications, flow rate change, new commissioning, and validate optimization before real world execution.
# Lorem Ipsum
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## Solvent Recycling: Do You Need a Custom Engineering Solution?
Many waste streams require tailored solutions. Built-to-order and custom enginrering can address your needs.
[Learn More
](https://www.maratek.com/blog/do-you-need-a-custom-engineering-solvent-recycling-solution?hsLang=en)
## Enhancing Industrial Production with Maratek's Engineering Services
Using technology, Maratek's engineers craft process simulations, renders, and designs to help industrial manufacturers.
[Learn More
](https://www.maratek.com/blog/enhancing-industrial-production-with-marateks-engineering-services?hsLang=en)
## Custom Solvent Recycling Equipment at Maratek Environmental
Maratek offers simulation, design, fabrication, testing and set-up with our team of engineers.
[Learn More
](https://www.maratek.com/blog/custom-solvent-recycling-equipment-at-maratek-environmental?hsLang=en)
## Success Stories: Real Results from Industry Leaders
The Solvent Saver 300 system Maratek installed here at Colorado Printing is working extremely well. It has lived up to every Maratek claim. We had tried another system that was nothing but headache after headache. We are pleased the Maratek Solvent Saver was able to help us reclaim our waste solvents.
### Steve Brewer
Colorado Printing
I am pleased with Maratek's automatic recycling unit and service department. They have enabled us to clean up our contaminated solvent waste so that we can reuse it on-site.
Pro Form Products Ltd.
The Maratek Solvent Saver was installed just over 3 years ago and I can say it has lived up to its claims of being able to provide quality recovered solvent for reuse on our Heidelberg sheetfed presses. We had looked at other systems but the flexibility, small space requirements, and being able to use our current solvent without switching made the Maratek system our final choice. We feel we made the right decision. Lake Country Press believes in doing its part in helping our environment, the Maratek Solvent Saver definitely plays a big part in our environmental and cost saving initiatives.
Lake Country Press
We have had the Maratek Solvent Saver for several years now and without a doubt it helped us achieve and maintain lower waste generator status and make our waste volume more manageable. I allow tours for Maratek because I am proud of what it does for us and feel everyone that creates solvent waste should have a Maratek System.
Standard Printing Company
Maratek's unit has worked really well. We have been using it to recycle toluene from road paints, but most surprising of all - we can't believe how quiet it is.
City of Burnaby
We have had very few issues with our recycling unit. The installation and on-site setup was simple and fast.
Auria Solutions
## Talk to a Maratek sales engineer to find out more and learn about financing options.
[Get a Quote](https://www.maratek.com/quote-request-archive?hsLang=en)
- [About Us](https://www.maratek.com/about)
- [Partnership Opportunities](https://www.maratek.com/partnership-opportunities)
- [Careers](https://www.maratek.com/careers)
- [Contact Us](https://www.maratek.com/contact-us)
- [Maratek Environmental Services](https://www.maratekenvironmental.com/)
**Visit us on Social**
Industrial Solvent Solutions
- [Industrial Solvent Applications](https://www.maratek.com/industry-applications)
- [Engineer to Order](https://www.maratek.com/engineer-to-order)
- [Solvent Recovery & Recycling](https://www.maratek.com/solvent-recycling-recovery)
- [Oil Recovery & Recycling](https://www.maratek.com/oil-recycling-equipment)
- [Wastewater Purification](https://www.maratek.com/wastewater-purification-treatment-equipment)
Engineering Solvent Solutions
- [Process Design](https://www.maratek.com/process-design)
- [Mechanical Design](https://www.maratek.com/mechanical-design)
- [Project Execution](https://www.maratek.com/project-execution)
Maratek Environmental
- [About Us](https://www.maratek.com/about)
- [Partnership Opportunities](https://www.maratek.com/partnership-opportunities)
- [Careers](https://www.maratek.com/careers)
- [Contact Us](https://www.maratek.com/contact-us)
- [Maratek Environmental Services](https://www.maratekenvironmental.com/)
Learn
- [Resources](https://www.maratek.com/resources)
- [ROI Calculator](https://www.maratek.com/roi-calculator)
- [FAQ](https://www.maratek.com/faq)
Contact Us
**Global: (905) 857-2738
1-800-667-6272**
**sales@maratek.com**
**Canada**
39 Nixon Road, Bolton, Ontario L7E 1K1, Canada
**United States**
250 Monroe Ave. NW, Suite 400, Grand Rapids, MI, 49503
**Germany**
Friedrichstr. 155, 10117 Berlin, Berlin Germany
**Spain**
Avda. de Europa 26 ATICA 5, 2ª planta, 28224 Pozuelo de Alarcón, Madrid, Spain
**UK**
207 Regent Street, Suite 8, Third Floor, W1B 3HH London, United Kingdom
**© 2026 Maratek All Rights Reserved | [Privacy Policy](https://www.maratek.com/privacy-policy?hsLang=en) | [Sales Terms](https://www.maratek.com/sales-terms?hsLang=en) | [ Maratek Environmental Liquid Waste Recycling Services](https://www.maratekenvironmental.com)**
**Canada | USA | Mexico | Germany | Spain | UK**
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