Battery Manufacturing - Advanced VOC Capture

Advanced VOC Capture and Emission Abatement

At Maratek, we’ve pioneered an advanced VOC capture and recovery system paired with efficient emission abatement technology, providing a sustainable solution specifically designed for battery manufacturers. Our state-of-the-art technology captures solvent vapors such as N-Methyl-2-pyrrolidone (NMP) and recycles them for reuse in manufacturing processes, achieving exceptional recovery rates exceeding 98%

Our state-of-the-art technology captures solvent vapors such as N-Methyl-2-pyrrolidone (NMP) and recycles them, allowing battery producers to reuse these valuable solvents in their manufacturing processes. With exceptional recovery rates exceeding 98%, Maratek's system offers unrivaled efficiency in solvent recovery.

Environmental concerns are intensifying, leading regulatory bodies worldwide to implement stricter air quality standards. Our VOC capture and emission abatement technology ensures compliance with these regulations. It also significantly reduces the risks associated with VOC emissions

By partnering with Maratek, you’re not just making a choice for regulatory compliance—you’re also making a commitment to sustainability. Our team will collaborate with you to design, develop, and implement a customized vapor capture and emission abatement solution tailored to your specific manufacturing needs.

Let Maratek help you reduce costs, improve operational efficiency, and contribute to a greener, more sustainable future.

Download Brochure to Learn More

Optimized VOC Capture Operating Principle

Maratek’s VOC capture technology efficiently recovers N-Methyl-2-pyrrolidone (NMP) vapors in battery cathode coating lines through direct condensation, enabling 98%+ solvent reuse. Here’s how it works:
  • Vapor Extraction:NMP vapors from the oven/coater are captured via the exhaust.
  • Pre-Cooling: Vapors pass through a heat exchanger to begin cooling.
  • Condensation: A condenser further cools vapors into high-purity liquid solvent.
  • Collection for Reuse: Clean solvent is stored in drums, ready for reuse in manufacturing.
This sustainable process ensures regulatory compliance, reduces costs by up to 95%, and minimizes environmental impact.
 
Boost Efficiency: Request a Free Cost-Savings Analysis to integrate Maratek’s VOC capture into your facility.
Vapor Capture Diagram v2

Optimized VOC Capture & Emission Abatement with Automation

Maratek’s automated VOC capture and emission abatement system recovers NMP, alcohols, acetone, and other solvent vapors with 99.9% purity, delivering:
  • Up to 95% cost savings by reusing high-purity solvents
  • Fully automated operation with minimal operator involvement
  • Regulatory compliance through efficient emission control
Key Features
  • High-Efficiency Recovery: Achieves 99.9% pure condensate without scrubbers, sieves, or carbon filters.
  • Customized Design: Tailored to your waste stream with closed-loop oven integration, plus options for refrigerated or cryogenic condensation.
  • Robust Construction: Built with 304/316 stainless steel for durability.
  • Advanced Controls: Supports Allen-Bradley, Siemens, and other digital systems with remote access, data logging, and unattended operation.
  • Versatile Applications: Easily integrates into industrial processes like battery manufacturing, coatings, and more.
Trusted globally, Maratek’s custom-engineered solutions ensure rapid ROI with free assessments and rental options. 
 
Start Optimizing: Request a Free Cost-Savings Analysis today to tailor our VOC capture technology to your facility.
 

Lorem Ipsum

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Morbi non commodo mauris. 

Industrial exhaust entering the atmosphere

Managing Air Pollution with Vapor Recapture and Thermal Oxidizers

How to manage air pollution from manufacturing and the equipment that can be used to reduce your VOC output. 

Learn More
Image of NMP brochure on an industrial background

N-Methyl-2-pyrrolidone Solvent: Applications and Recovery of NMP

N-Methyl-2-pyrrolidone (NMP) is a versatile chemical compound crucial for various industrial applications. 

Learn More
Man looking into an industrial machine

Enhancing Industrial Production With Maratek’s Engineering Services

Using technology, Maratek's engineers craft process simulations, renders, and designs, to help industrial manufacturers.

Learn More
maratek_icon_request_for_quote-2

Talk to a Maratek sales engineer to find out more and learn about financing options.