Solvent Saver

Solvent Saver Batch Premium (SSBP) Recycling Equipment

The Solvent Saver Batch Premium (SSBP) products are recommended when process automation is required. Our equipment separates waste solvents into reusable solvent and waste residue. Easy to operate and maintain - just plug, play, and watch your savings soar!

No matter what type of solvent you're using, from acetone to white spirits, contaminated solvents can be recycled to their original form and become reusable back into your production processes. You can expect to recycle up to 95% of your waste solvent stream. 

Our Solvent Saver Batch Premium units operate one cycle at a time, so you can control when it is running. If you generate less waste, the Batch models allow waste to be stored inside the unit until it is ready to run.

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What is the difference between Batch and Batch Premium?

Our Batch and Batch Premium units are meant for different levels of difficulty. For simple applications with minimal automation we usually suggest our Batch units. For more difficult to manage waste recycling or when some level of automation is desired we may suggest our Batch Premium units.

Batch Premium models are available in 16, 32, 55, 75, 110 gallon sizes.

Standard Features for Batch Unit:

  • Safety Features & Temperature Controls Using a variety of sensors and automations all of our SSB units are able to run safely with minimal operator intervention.
  • Class I Div I Group D Explosion Proof All systems are certified Class I Div I Group D explosion proof.
  • Electric Heating With Thermal Oil Using a thermal oil jacket, electric heaters quickly and evenly heat the boiling vessel.
  • Batch Premium units include a touch screen PLC for highly automated operation.
  • Autofill
  • Stainless Steel Condenser
  • Ethernet PLC for remote access, control and trouble shooting.

Optional Features:

  • Nitrocellulose Safety Features
  • Water/Solvent Separator
  • Anti-Spill Sensors 
  • Dual Container Filling and Collection

 

Operating Principle

Maratek’s solvent recycling SSBP models separate solvents using the proven process of distillation, as shown through the numbered illustration below. 

  1. The waste solvent is fed or manually poured into the distillation vessel. 
  2. The distillation vessel uses a thermal oil jacket that is heated by one or more electric heaters which brings the waste solvent to its boiling point. 
  3. Pure solvent vapors are then channeled to an air cooled condenser, where it cools into its liquid form. 
  4. The liquid is then directed to the clean solvent collection drums, where it can be re-used.
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Solvent Saver Case Studies

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Video - Tilting Feature for Solvent Recycling

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Video - Ethernet Enabled PLC

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