Solvent Saver FLEXO Recycling Equipment

Save Up to 95% on Solvent Costs with FLEXO Recycling Solutions

Unlock cost savings and sustainability with Maratek’s Solvent Saver FLEXO (SSF) 300 and 500 solvent recovery and recycling systems – the perfect fusion of efficiency and environmental responsibility.

In flexographic printing, solvents like n-Propanol and Propyl Acetate are essential for cleaning equipment, often blending with nitrocellulose-laden inks that pose combustion risks. Maratek’s expertly designed equipment safely recovers these solvents for reuse, slashing waste disposal costs while prioritizing safety and performance.

With the FLEXO series, you can recycle up to 95% of your used flexographic solvents. These advanced systems process solvent waste automatically, requiring minimal operator effort, so you can focus on what matters most – your production.

Maratek’s FLEXO units deliver efficient, cost-effective recycling of your waste solvent streams, seamlessly integrating into your printing workflow. Designed for simplicity and reliability, they empower your operation to reduce costs, enhance sustainability, and maintain peak productivity with ease.


Flexo 300 Brochure For Web Thumbnail     Flexo 500 Brochure For Web Thumbnail

Click the images above to download the FLEXO 300 or 500 brochures.

 

 

 

Fully Automated Solutions for Every Production Size

Maratek’s FLEXO 300 and FLEXO 500 solvent recovery systems deliver powerhouse performance, reclaiming up to 300 gallons and 500 gallons per day, respectively. To ensure the perfect fit for your needs, our expert team analyzes your waste stream characteristics, matching you with the ideal solvent recycling solution. Thanks to cutting-edge automation, these systems operate nearly hands-free, maximizing efficiency with minimal oversight.

These recovery rates are benchmarked using pure acetone as the reference chemical, free of contaminants. Unlike other systems, FLEXO units eliminate the need for bags and boast an array of advanced features, including internal mixers and scrapers. These components expertly manage waste buildup, ensuring smooth handling and discharge of even the most viscous residues.

Safety and precision are at the core of every FLEXO system. Equipped with glycol heating and high vacuum technology, these units maintain low operating temperatures to safely process nitrocellulose-laden waste without risking combustion. For added protection, a water quench feature is standard, enhancing operational security.

Crafted entirely from durable 304 stainless steel, both the FLEXO 300 and 500 are built to last. These water-cooled systems require a chilling water source – conveniently available through Maratek – to optimize performance.

Versatility defines the FLEXO line. With configurable heating and condensing mediums, these solvent recycling units can be customized to tackle the unique demands of your waste stream. By selecting the right options, you’ll unlock a tailored, cost-effective solution that boosts sustainability, slashes waste disposal costs, and seamlessly integrates into your flexographic printing process.

Sovent Saver Continuous-1

FLEXO 300

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FLEXO 500 400 x 400

Sized From 5-30+ Gallons/Hour

FLEXO 500

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How It Works: Simple & Efficient Process

Maratek’s FLEXO 300 and 500 models separate solvents using the proven process of distillation, as described below.

  1. The waste solvent is automatically pumped into the distillation vessel. 
  2. The distillation vessel is fitted with a jacket of thermal oil that is heated by one or more electric heaters which brings the waste solvent to its boiling point. 
  3. Pure solvent vapor is then channeled to a condenser, where it cools into its liquid form. 
  4. The liquid is then directed to the clean solvent collection drums, where it can be re-used.
  5. As solvent is recovered new waste is automatically fed into the unit without operator intervention.
  6. Once the solvent recovery process is complete the waste sludge is automatically discharged to a waiting drum/tote below.
Single Stage Distillation Diagram

Solvent Saver FLEXO Video

 

FLEXO 300 & 500 - Equipment Features

Included in Every System:

  • Touchscreen Allen Bradley PLC
  • Safety Features and Temperature Controls
  • Class I | Div | Group D Explosion Proof
  • Automatic filling
  • Automatic clean solvent discharge
  • Automatic waste sludge discharge
  • Anti-spill Sensors
  • Remote Ethernet or wifi PLC access
  • 2 Sight Glasses
  • 480V
  • Electric Heating Thermal Oil Jacket

Customize Your System With:

  • Dual Automatic Filling
  • Dual Container Collection
  • Oil Cooling
  • Purge Box
  • Intrinsically safe tablet computer
  • Cellular Access PLC
  • Explosion Proof Lighting
  • Liquid Ring Vacuum Assistance
  • Nitrocellulose Safety Features
  • Internal Scraper
  • Water / Solvent Separator
  • Maintenance Platform
  • Automatic Sludge Pump Out
  • Fractionation Tower
  • 25% + Energy Savings Package
Calculate Your ROI in 60 Seconds
Fill out your data points in the Return on Investment calculator and find out how much you could save on your annual purchasing and disposal costs.
How many drums of waste do you produce per month?
   

How much does it cost to purchase a drum of new solvent?
$

What does it cost to dispose of one drum of waste?
$

What is the percentage of contaminants present in each drum?
%

Annual solvent purchasing savings

Annual waste disposal savings

Total annual savings


Drums reduced per year


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