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Turnkey Extraction Facilities

From Biomass to Oil

Maratek’s Turnkey Extraction Facilities are designed to utilize either warm or cryogenic ethanol extraction in both single and multiple wash configurations. We provide turnkey solutions for CO2 extraction including automatic winterization through our Turnkey Automated Winterization System (TAWS) series of equipment.

Do you have existing equipment and technologies? Maratek Environmental’s integration team will develop a customized engineered solution to ensure your existing equipment works seamlessly with Maratek’s systems. Our manufacturing facility and team of in-house engineering puts us at the forefront of design, implementation, integration and service. 

Our Plant Engineering and Consulting Services: 

Plant engineering, layouts and design services

Project management

Safety consulting

Utility optimization and energy reduction

Custom equipment engineering

Automated sample collection

Data logging

Research and development agreements and engineering contracts

Intellectual property agreements and sharing

Production icon
200 - 100,000+ Pounds/ Day
Biomass to Oil Icon
From Biomass to Oil
Closed loop icon
Closed loop turnkey solution
Fully automated icon
Fully Automated Operation
Uptime guarantee icon
Uptime Guarantee

Key Equipment Features

TAWS

✅ Allen Bradley and Siemens PLC controls with data logging & programmable recipes

✅ Secure remote access

✅ Individual PLC security logins

✅ C1D1 and C1D2 compliance

✅ 99+% ethanol recovery

✅ 304 & 316 Stainless Steel

✅ Automate the entire process, from biomass to oil

✅ Integrate systems for closed loop operation

✅ Implement Clean in Place (CIP)

✅ Filtration below 1 micron

✅ Inline ethanol reproofing for higher extraction yields

✅ GMP designs available

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World Class Technology, Automation and Service

We can seamlessly resolve problems you may encounter right from our office with our remote access PLC. With your permission, we will be able to access your system controls to assist with diagnostics and troubleshooting to minimize downtime. Your organization will also have the same secure remote operational capabilities.Maratek’s Uptime Guarantee utilizes our secure remote troubleshooting technology and the ability to dispatch a technician within 24 hours if your equipment needs on-site service. A variety of service and spare parts packages are available to suit your specific needs. We also offer production throughput guarantees based on your stream parameters and stand behind these values with a money back guarantee. 

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Turnkey Extraction Brochure

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